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Polishing a Turd – Beefing up a Dana 30 (without adding a truss)

Polishing a Turd – Beefing up a Dana 30 (without adding a truss)

Yes, I said it: turd! I am "polishing the turd" that is the Dana 30 front axle. A lot of people call doing work to a Dana 30 "polishing a turd" and say it should just be removed and scrapped--replaced with a stronger axle. But there are pros and cons to everything! So...

How-To Diesel Swap a Cherokee – Part 5 – Fuel System

How-To Diesel Swap a Cherokee – Part 5 – Fuel System

Can you use the stock Jeep fuel pump? Do you need to run a return line? What about a lift pump? Fuel pressure regulator? What size fuel lines? This time we're talking about fueling, and what modifications are necessary, as well as some options for running a lift pump....

XJ TDI Swap Part 3: The Donor Car and Pedal Fabrication

XJ TDI Swap Part 3: The Donor Car and Pedal Fabrication

Before you build a roll bar out of duct tape and push that donor car off a cliff, let's make sure you have all the items you'll need from it! We'll talk about the crucial items to remove from the donor car, as well as the fabrication of a throttle pedal bracket, and...

XJ TDI Swap Part 2: Adapter, Flywheel, Clutch

XJ TDI Swap Part 2: Adapter, Flywheel, Clutch

At this point I have the engine roughed in for fitment, I'll talk about some of the clearance issues and go over the adapter I am using, the flywheel, clutch and installation of those as well as fitting the starter and checking that it engages properly. Part 1:...

How can a 1.9L replace a 4.0!? Step By Step TDI Swap – Part 1

How can a 1.9L replace a 4.0!? Step By Step TDI Swap – Part 1

Introducing one of our latest builds: swapping a Volkswagen TDI into a 2001 Jeep Cherokee. But will that little baby 1.9 liter TDI be able to power such a clunky box of anti-aerodynamics? How much will it cost? Will you have to move the driveline forward? Let's find...

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